Industrial Concrete Floor Construction Texas
High tolerance floor slabs that maximize warehouse efficiency. Flatness specifications and joint layouts designed for your operational requirements.
Industrial concrete floors represent a specialized discipline within concrete construction. Modern warehouse operations demand flatness tolerances that standard construction cannot achieve. Forklift stability, rack installation, and automated systems all depend on floor performance. Our industrial floor crews deliver the tolerances that high performance operations require.
Flatness specifications have evolved as warehouse operations have become more sophisticated. Very narrow aisle equipment, wire guided systems, and high reach forklifts all require specific floor performance. We understand these requirements and construct floors that support your operational goals.
Floor construction affects building operations for decades. Joint layout, reinforcement design, and finishing quality all impact long term performance. We approach industrial floors as critical building systems, not just concrete paving, ensuring that finished floors meet both immediate and long term needs.
Ideal Applications
- Distribution center construction
- Warehouse facilities
- Manufacturing plants
- Cold storage buildings
- High rack storage facilities
What We Deliver
Floor Slab Construction
- Slab on grade construction
- Post tensioned floor systems
- Fiber reinforced concrete
- Conventional reinforced slabs
- Vapor barrier installation
- Joint layout implementation
Flatness Achievement
- Laser screed placement
- Power trowel finishing
- FF FL specification compliance
- Superflat floor construction
- Random traffic tolerances
- Defined traffic tolerances
Floor Systems
- Hardener and sealer application
- Joint filler installation
- Armor joint installation
- Polished concrete finishing
- Epoxy coating preparation
- Floor repair and restoration
Project Specifications
Floor flatness is measured using FF and FL numbers that quantify surface waviness and levelness. Standard warehouse floors typically require FF25 FL20 minimum. High tolerance operations may specify FF50 FL30 or higher. We establish achievable specifications during preconstruction and deliver documented results.
Subgrade preparation fundamentally affects floor performance. Uniform support prevents differential settlement that causes cracking and joint deterioration. We verify subgrade conditions, implement stabilization when needed, and ensure the foundation matches floor requirements.
Joint layout balances multiple objectives. Joints must control cracking while minimizing joints in high traffic areas. Load transfer devices maintain slab continuity at joints. Joint spacing and location coordinate with rack layouts and equipment patterns. We develop joint plans that optimize long term floor performance.
Finishing techniques determine achievable tolerances. Our industrial floor crews use laser screeds, power trowels, and pan floats to achieve specified flatness. Quality control during placement catches problems before concrete sets. Documented testing verifies final performance.
How We Execute
Specification Development
Establish flatness requirements, joint layout, and finish specifications based on operational needs.
Subgrade Preparation
Verify subgrade conditions, implement stabilization if needed, and install vapor barrier and reinforcement.
Concrete Placement
Place concrete with laser screed, control joints per layout, and achieve specified tolerances.
Finishing
Power trowel to specified finish, saw cut joints on schedule, and protect during curing.
Testing and Treatment
Document FF FL measurements, apply hardeners and sealers, and install joint filler.
Why Choose Us
Operational Efficiency
Flat floors maximize forklift travel speed and reduce equipment wear and operator fatigue.
Rack Compatibility
Proper tolerances support rack installation without shimming or adjustment.
Equipment Performance
Flatness specifications matched to your equipment requirements.
Long Term Durability
Quality construction and proper joint treatment extend floor service life.
Documentation
FF FL testing provides documented verification of floor performance.
Common Questions
What FF FL specifications are appropriate for distribution centers?
Standard distribution centers typically require FF25 FL20 minimum for random traffic areas. Very narrow aisle operations may require FF50 FL30 or higher in defined traffic aisles. We recommend specifications based on your specific equipment and operations.
What causes industrial floor cracks and how are they prevented?
Floor cracks result from shrinkage, settlement, and loading. Prevention includes proper joint spacing, adequate reinforcement or fiber, good subgrade preparation, and correct curing. Our construction approach addresses each of these factors.
How long before industrial floors can handle forklift traffic?
Industrial floors typically require 7 days minimum before forklift traffic. Heavy loads may require longer curing. We specify appropriate curing periods based on concrete strength development and operational requirements.
Should industrial floors have hardener applied?
Surface hardeners significantly improve wear resistance and are recommended for most industrial applications. Hardeners are applied during finishing and become integral to the floor surface. We recommend appropriate hardener products based on expected traffic.
How do you handle floor construction around existing columns?
Floor construction coordinates with column locations, providing isolation joints or detailed connections as specified. Column blockouts are formed before pour and finished after concrete placement. Coordination with structural requirements ensures proper load transfer.
Related Services
Build Floors That Perform in Texas
Industrial floor quality directly impacts your operations. Contact us for floor construction that meets your specifications.
Floor specifications affect overall building design. Establish requirements early.